Accuracy is one of the primary principles of all manufacturing and engineering processes. Many mega projects have failed, been shelved or had to be restarted because of slight deviations in accurate measurements. Whether it is medical devices, automotive, electronics or general manufacturing, there are some tools and devices used in quality management systems that check the accuracy of their process. A profile projector is one such device. It is a simple and reliable tool that is widely used in the quality management of moderate to large-scale manufacturing. Profile projector manufacturers are a key partner of the quality analyst teams in various industries. If you want a profile projector for your quality analysis, this is the perfect blog for you.
What is Profile Projector
A profile projector is an assembly of optical lenses, high-resolution camera, a workstage, a sensor, a measuring system, and the whole assembly is protected in a sturdy casing. A projection screen and software complete the profile projector system. A piece of product or a part is kept on the workstage. The motorized workstage helps in non contact analysis. The image of the profile is projected onto the screen by magnifying through lenses. The dimensions are compared with reference standards. It measures length, width, height, slots, holes, angles, radii, and other surface features. The digital readout feature enables the operator for quick analysis and interpretation.
Profile Projectors by RB Metrology
RB Metrology is one of the top profile projector manufacturers. Our range of projectors is diverse and caters to the different needs of the industries. Here is the list of our profile projectors:
- Optical Profile Projector: This is for general manufacturing that needs easy analysis for 2-dimensional shapes. It is used in small-to-medium complexity part analysis.
- Shadowgraph Profile Projector: It is used in the measurement of more complex profiles like threads and gears. Using the edge detection technique, it projects sharp images to inspect contours and shapes.
- Industrial Profile Projector: These are built for heavy duty dimensional analysis. To withstand the challenging demands of industries, it is built with a rugged design and performs high volume inspection of complex parts in industrial manufacturing quality analysis.
- Horizontal Profile Projector: As the name suggests, the projection path in this system is horizontal rather than vertical. It is used for parts that are long or cannot be put on stage vertically. Parts like shafts, screws, and long rods are analyzed using this projector.
Conclusion
By investing in the right profile projector, the industries enhance its quality management and overall production efficiency. It is important for businesses to choose the best profile projector manufacturers so that they can flourish within their high quality standards. At RB Metrology, we provide multiple choices for our clients in various industries. Whether it is small scale production or mass volume, our range covers all the specific requirements.
